Blog

Dennis and I chatted again over the next several days. Unfortunately, because we just joined the SPC, my Superior didn’t want to join another industry group because of the associated fees. Rats!

Discouraged that we had to pay to be a part of an organization that had the same idealistic goals I did, I sent Robert the following email:

Hey Robert,

Thanks for hooking me up with Dennis-- he is super nice and wants Dordan to become members of NAPCOR. At this point in time, however, we don't think it would be wise to join another association because of the membership fees. Moreover, although they have a thermoformer division of the NAPCOR who are working towards re-capturing PET clamshells through existing recycling infrastructures, they have yet to successfully implement a recycling program. It's hard to say what the best approach to this issue is, as it doesn't appear as though the economics support it (in other words, the cost of collecting, sorting and cleaning PET clamshells exceeds the cost of virgin PET). Regardless of the economics, however, I am still working towards achieving this goal (to the dismay of my Superior) and am developing an initiative to present to a retailer that would allow us to reclaim our packages to be reground on-site and sold back to our material supplier.

As per my last email, I am still very interested in the Starbucks recycling pilot in New York and how, as a business, they are able to keep the cost association low enough to implement the program. I know you are super busy and I don't expect you to continue to be such a doll, but if you have any contacts at Starbucks or anyone you think would be of assistance to me in regard to implementing a cost-effective recycling program that is compatible with the existing infrastructure, I would be tickled pink!

Again, thank you for all your help. It is nice to have a contact outside the business world who is committed to sustainability, not as a marketing incentive, but as a moral imperative.

Stay dry in rainy Cali and I look forward to speaking with you soon!

Best,

Chandler

My reference to getting a retailer on board with this recycling initiative stemmed from an article I found about Marks and Spencer, a UK-based retailer that actually has their customers de-rob their products from their packages after the point of purchase. Sort of like how Best Buy has a bin to dispose of batteries in, this retailer has bins specifically for reclaiming packaging waste post-consumer. I also thought a retailer may be a good place to start because a lot of the sustainability movement in the context of packaging has originated from retailers, specifically Walmart, with their proclamation to reduce packaging weight by 13% in 2010 via the packaging modeling software created by ECRM.

Any woo I am getting off track.

After a delicious lunch of Porillios’ Italian beef with sweet peppers, I returned to the office to find the following email from Robert:

Chandler,

The person you want to talk to is the Environmental Director of Starbucks.? He's actually an SPC member as well and was at the meeting in Atlanta.? He's a great guy and he said he'd be happy to chat with you about what they're doing in NY.

You might also be interested in speaking with somebody from our department that works with local governments.? They have a lot of knowledge of how local infrastructure works and they work with businesses all the time trying to assist them with increasing recycling rates.? I'll check around and see if I can find the best person for you to talk to over there.?

Good luck with all of this, and please don't hesitate to contact me with more questions or for updates!!

Robert

Groooooovy. Next task: Schedule a phone interview the Environmental Director of Starbucks. Tune in tomorrow to see where we go next in the splendid land of recycling in America.

So it turns out that if you click on the graphs (from yesterday’s post) you can see a full screen image of the graphs, which should clarify any confusion created by the fuzzy images; hurray for technology or what not.

Anyway where am I? Oh, that’s right; I had the brain child of spear-heading an industry led initiative that looks to reclaim our packages post-consumer. Grand.

I remember arriving to the office on Oct. 19^th and not really knowing where I wanted to go with this recycling initiative…I was still really new at Dordan so I had the luxury of researching what ever I thought was pertinent to my role as the Sustainability Coordinator. As I opened my inbox I was quite relieved to have a message waiting for me from Robert Carlson; perhaps he would provide some direction…

Chandler,

That sounds like an exciting initiative!? I’m actually interested to know a bit more about what you’re planning on doing, who in industry you’re planning on getting to help you, and whether you’re planning on tapping into the PET stream from beverage containers or if you’re hoping to start a new market for non-beverage container PET flake.?

Do you know about NAPCOR (National Association for PET Container Resources)?? It’s based here in California and I know the Director if you need an introduction.

Exciting stuff!!? Oh and BTW, it’s our first big storm of the season, so the wind is howling, the rain pouring down and the power has already been off in the office this morning once…

Hope you’re enjoying things in Illinois!!? Snowing there yet?

Hmmmm, I thought to myself…who in the industry am I planning on getting to help me…

…do my brothers count?

Shall I attempt to integrate our packages into the PET stream from beverage containers or do I want to start a new market for non-beverage container PET flake? I just don’t know…

All of a sudden I felt very silly; I hadn’t even asked myself these questions yet. I was simply swept away by what I thought was a splendid idea; it didn’t occur to me, however, that I had NO IDEA how to logistically and economically implement it.

Well, we all got to start somewhere, right? I was still on a high from being crowned the MVP of the religious studies department at DePaul and graduating Summa Cum Laude; I thought I could do anything if I simply put my thinking cap on. Heck, I told myself, I had written a 50 page thesis on Charles Taylor’s A Secular Age, which, might I add, is no small feat; how hard can it be to learn the ABC’s of recycling?

Motivated by my own ego, I sent Robert the following email:

Hey Robert,

Thanks for the quick reply. So far our recycling program initiative is in its infancy insofar as it is only a theoretical idea that we have been researching how to implement. We have a contact at Microsoft that introduced the idea to us, and we are considering engaging with as many material converters in the Midwest as there are available. I have been researching grant opportunities and am waiting on approval from my superior before I approach the SPC with the project initiativ

In regard to your question: I am planning on starting a new market for non-beverage container PET flake i.e. thermoformed packages, because that is what we manufacture and are consequentially responsible for. Greenerpackage.com just covered the pilot recycling program launched in several Starbucks stores in New York to reclaim their paper cups and I assume a similar program could be initiated by material converters in the Mid West.

Thank you for suggesting the NAPCOR—in all my academic research on recycling I had yet to stumble on this trade association. I would love to take you up on your offer to introduce me to NAPCOR’s director! Please provide his/her contact information at your earliest convenience.

Best,

Chandler

The contact at Microsoft I was referring to was this gentleman I met at the SPC meeting in Atlanta; he had a catchy marketing slogan for if we were able to find a way to reclaim and recycle our packages: “Our packages are made out of our competitor’s packages.” Awesome, I thought to myself when he told me. Now all we got to do is find a way to reclaim and recycle our packages; swell!

After lunch that day, I received the following email from Robert:

Chandler,

I’ve sent an email to Dennis at NAPCOR, introducing him to what you’re looking to do and asking him if it’s something he’d be interested in/chatting with you.? I find it works a bit better to speak with him first myself and then making the introductions, rather than setting you up blindly to make a cold call.

I’ll let you know what I hear.? In the meantime (if you haven’t already found them) their website is www.napcor.com

I’m glad you guys are taking such a proactive role in pursuing this kind of product stewardship role.? Starbucks has also been out in front with their packaging and I’ve been working with them on overcoming the technical and logistical obstacles as well as the sociological challenges.? I wish you well in your efforts and please feel free to use me as a resource, or as a sounding board.

Robert

Wow, I thought to myself…this could be really great. Tune in tomorrow to see what happens next (I am still brainstorming on a signing off phrase…let me know if you come up with anything that is better than “tune in next time,” which, if you are not from the 1950s, should not be hard to do).

So what did I do with this information? Nothing; I filled it in the “miscellaneous” section of my research hoping to return to it on a rainy day. After several days of stewing over my ethical quandaries about information classified as “proprietary,” I realized that these concerns shouldn’t be the ones dictating the direction of my research. Instead, I should be concentrating on real issues; issues, that if dealt with logically and by someone with a genuine commitment to sustainability, could enhance the sustainability profile of the plastics industry. What is the main problem with our industry’s current approaches to production, use and disposal of packaging materials, I asked myself?

I thought back to the SPC meeting in Atlanta; one of the speakers was the CEO of the Fost Plus system in Belgium, which is, in a nut shell, the business manifestation of an industry-led initiative that looks to increase the material recovery rate of packaging materials post-consumer. Because Belgium foresaw the ramifications of the 1994 EU Directive on Packaging Waste, it was in their interest to set up an economically sustainable material recovery infrastructure to meet the future legislation’s requirements. And the result: Belgium is at a 96% packaging materials recovery rate. WOW.

So where does this bring me? It brings me to the real issue: the recycling infrastructure in America. Looks like it’s time to do more research. Tune in tomarow to see the latest facts and figures about recycling in America.

Check out what I found:



Wow, 52% of Municipal Solid Waste was attributed to paper and paperboard products in 2007? Who’d thunk?



Okay…so while paper is the largest contributor to landfills, it has a recovery rate of above 50%. That’s pretty great. Plastic, on the other hand, has a much lower recovery rate. Why is that?

Now take a gander here:



So PET has the best recovery rate for plastic materials. We manufacture a lot of PET; that must mean a lot of our packages are recyclable. Hurray!

And enter reality: Only PET BOTTLES are recovered in most American communities. Most other PET products, including our packages and anything labeled with the SPI resin identification #1 that does not have a thin neck ends up in a landfill. And this is because…

And lastly:



Okay, so there is a lot of energy stored in plastic, most of which ends up in a landfill. That seems silly, especially with the Al Gores of the world propagating the idea that we are running out of fossil fuel and must look for alternative sources for energy. Why look for energy from algae, which is awesome, don’t get me wrong, when we could just establish a better infrastructure for recovering the stored energy in plastic, a.k.a WTE? Europe is all over incineration and energy recovery…what gives?

Why not spear-head an industry-led initiative that looks to integrate non-bottle plastic packaging into the existing recycling infrastructure, I thought to myself? After all, the fact that all the plastic packaging besides bottles ends up in a landfill is bizarre; therefore, we not collaborate with those along the supply chain to find an end-of-life option for plastic packaging? Sounds like a great idea, I thought to myself.

I then followed up with Robert Carlson after my thought baby of starting a recycling initiative:

Hey Robert,

Thank you very much for the email—I understand you are busy so I really appreciate you taking the time to respond to my inquiries. I am in the process of trying to spear-head an industry led recycling program aimed at recapturing PET clamshell packages for material recovery. Yippee!

Hope all is well in sunny California . Take care and I look forward to speaking with you again in the future. If you come across anything about sustainability and packaging that you think would be of interest, please don’t hesitate to send it my way.

Best,

Chandler Slavin

Tune in tomorrow to see Robert’s feedback, which marks the beginning of a very long and convoluted attempt to alter the recycling infrastructure in America.

After nearly missing the train from Chicago to Woodstock and spilling coffee on my new pencil skirt, I made it to the office, hoping that something would be waiting there to lift my spirits: 1 new email from Robert Carlson! Yippee!

Chandler,

It was nice meeting you as well.

I don't have a lot of time just now to address your question, but I'll try to point you to the most likely location of that info and then do some research a bit later when I have more time.? I'd suggest looking at the AF&PA's website (American Forestry and Paper Association). They have a lot of information although a fair amount of it must be paid for.?

My experience has been that this info can be difficult to get for a few reasons...1) some people don't like to talk about this stuff, they call it proprietary or they think it will taint their image...2) It varies considerably from mill to mill depending on if they're using scrap from the timber industry for energy or if they're using natural gas or grid electricity... Anyway, have a look at AF&PA and if that doesn't pan out for you, I'll try to look through some of my resources a bit later on.

Hope you're doing well, Robert

Hmmm I thought to myself as I scrolled through the email; I had never thought of data about the environment as being proprietary…shouldn’t the public have access to the information about how certain consumer goods and packages impact our world? I guess if people don’t even check where their clothes or shoes or Gucci bags are made and in what kind of conditions (ahem, dormitories in factories anyone?) they obviously don’t care to investigate the repercussions that their buying decisions have on the environment—especially when it comes to packaging! But that’s changing, I thought to myself, as I clung on to the shred of idealism still remaining from college. And, I continued to reason, it is my job as the Sustainability Coordinator at a plastic packaging company to know the effects that packaging has on the global community. How hard can it be, I questioned?

Having spent the last four years in the cushy atmosphere of college where one little user name and password grants you access into some of the most powerful databases in the world (LexusNexus, for one), I reasoned with myself that I could find the information I was looking for; little did I know, however, the extent to which the “proprietary” bubble expanded into the blurring world between business and the environment.

Tune in Monday to see how, by law, chemical manufacturing companies can hide behind a veil of secrecy; otherwise know as the 1976 Toxic Substances Control Act.

I am a third-generation thermoformer, which means I have a passion for plastic packaging; it's in my blood. Having just graduated from DePaul University with a degree in Religious Ethics, I entered the family business at an interesting time: the economy was in the pits and "sustainability," as it pertains to packaging, was the "it" word. Because of my background in academia, I was given the task of understanding the sustainability debate from the perspective of a packaging professional. Four months later, I am proud to call myself the Sustainability Coordinator at Dordan Manufacturing, which is a successful, National supplier of custom design thermoformed packaging, such as clamshells, blisters, trays and components.

At my first “business conference” in Atlanta this past fall for the members-only meeting of the Sustainable Packaging Coalition, I learned that most plastic thermoformed packaging is NOT recycled in American communities[1], nor is A LOT of other packaging materials. Outraged that my family’s pride-and-joy often ends up in landfills, I made it my personal project to discover: (1) why thermoforms are not accepted for recycling at most Material Recovery Facilities (hereafter, MRF); and (2) how we could integrate thermoformed packaging into the existing recycling infrastructure. With no previous background in environmental science, I took to the books, armed with nothing more than a recent graduate's motivation and altruism, to uncover the complexities of recycling in America.

What follows is a day-by-day account of my attempts to find an end-of-life market for plastic thermoform packaging; I am still working towards that goal.

This is the recycling project.

---

[1] Less than 60% of American communities.

While at my first “business conference” in Atlanta for the members-only Sustainable Packaging Coalition (hereafter, SPC), I had the opportunity to chit-chat with Robert Carlson of the California Integrated Waste Management Board; he was there to participate in a break-off seminar about Extended Producer Responsibility legislation, which would make those responsible for putting products on the shelf also responsible for reclaiming a certain percentage of their products’ packaging post-consumer. Europe already has a very sophisticated EPR system in place resulting from the 1994 EU Directive on Packaging Waste, which dictated that all participating EU countries had to reclaim a certain percentage of packaging post-consumer. Belgium, for instance, is at a 96% packaging recovery rate, which is outstanding.

Anyway, before I get off track, I approached Robert during a networking break because he was the only person there wearing clogs and looking like he may have an interest in jam band music, which was my college obsession. I quickly learned that he was not dressed-to-impress because he works for the State of California; as such, he was not there to buy or sell anything, which certainly made his time there more enjoyable. Once we established shared interests over the environment and beer (he brews his own beer in his past time), we agreed to go to the hotel bar and relax. While there, I quickly learned that Rob would be a very valuable contact for me in the Sustainable Packaging industry. After a Vodka and Cranberry, I retreated to my room to catch some shut-eye before the next jam-packed day at the conference.

I didn’t see Rob again while in Atlanta; he flew back to sunny Cali and I returned to Chicago.

Back in the office, I shot Rob an email:

Hello Rob,

This is Chandler—we met at the SPC members-only meeting in Atlanta two weeks ago. How’s it going? Happy to be home?

Although I wanted to drop you a line and say “it was really great to meet you,” (which it was), I actually have a research inquiry that you may be able to help me with.

As you know, I have been researching issues pertaining to packaging and sustainability for several months. Having joined the SPC, I gained access to all their research, which documents the LCA of common polymer and fiber-based packaging materials. With this research, I have charted: (1) the energy requirements of common polymer packaging materials (how many million Btus are needed per 1,000 lbs of resin produced), (2) greenhouse gas emissions in polymer production (how many thousand lbs of CO2 equivalents are generated per 1,000 lbs of resin produced), (3) energy requirements of corrugated containerboard and boxboard production (how many million Btus are needed per 1,000 lbs of material produced), and (4) the overall emissions of common polymer packaging materials (air, water and solid waste emissions). This is all good and fine, but I am running into a problem: I can’t find the same information that I charted for plastic for paper. In other words, I would like to chart the greenhouse gas emissions generated in paper production in order to compare with the emissions generated in plastic production. The fiber-based packaging material brief supplied by the SPC simply states that “the combined total direct and indirect emissions for 2005 virgin and recycled production were 1736.3 tons.” Moreover, in regard to water waste generated by paper production, the only statistic I can find is that 91% of the total TRI chemicals discharged in the water that year were done so by paper U.S. pulp and paper mills.

Okay, I know that that is a lot of information and that you may not be the person that I need to talk to; at the same time, however, I was curious if you could point me in the direction to be able to find more information pertaining to these issues or perhaps provide me with some references within the EPA who could provide the information I am looking for.

Regardless of your feedback, I hope all is well. Are you going to any conferences this month?

Best,

Chandler Slavin

Sustainability Coordinator

Dordan Mfg. Co. Inc.

I am a long-winded emailer, so I apologize in advance. Anyway, this email marks the first of a long and fruitful exchange of information relating to packaging and sustainability; of which, recycling begins to take center stage, as you will soon see. Tune in tomorrow to see Rob’s response, which is just the tip of the iceberg in regard to the complexities surrounding the relationship between business and the environment.