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Thermoformed electronics trays & packaging

Thermoformed packaging for electronics manufacturers, including protective dunnage, assembly trays, and ESD packaging for component handling, production, and distribution

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ESD dunnage tray
thermoformed electronics dunnage tray

Custom thermoformed packaging for electronic components

Thermoformed electronics packaging includes custom dunnage and assembly trays, blisters, clamshells, and inserts designed to protect, organize, and position electronic components during manufacturing, assembly, storage, and distribution.

Dunnage and assembly trays are engineered around component geometry and handling requirements, with custom cavities and retention features that help minimize movement, maintain part orientation, and support manual or automated production processes.

For static-sensitive components, trays can be manufactured using ESD-protective and conductive materials to help reduce the risk of electrostatic discharge damage. Blisters and clamshells provide additional packaging options for product protection, visibility, and retail presentation.

Dordan supports electronics packaging programs through integrated package design, in-house tooling, thermoforming, and ISO-certified quality management systems.

Electronics packaging applications

Dunnage, assembly, and protective packaging for electronics

Dordan's electronics packaging capabilities center on custom thermoformed dunnage and assembly trays used to protect, organize, and transport electronic components throughout manufacturing. Additional applications include blister and clamshell packaging for product protection, distribution, and retail presentation.

thermoformed electronics assembly tray

Electronics Dunnage & Assembly Trays

Custom thermoformed trays protect, organize, and orient electronic components during work-in-process handling, inspection, assembly, automation, and transport.

ESD blister packaging

Electronics Blister Packaging

Custom thermoformed blisters protect, separate, and retain electronic components with cavities engineered for product fit, secure handling, storage, shipment, and retail presentation.

ESD clamshell packaging

Protective Clamshell Packaging

Reclosable thermoformed packaging provides protection, visibility, and secure handling for electronic components, assemblies, and accessories.

ESD protective materials for electronics packaging

Electronic components vary in their sensitivity to electrostatic discharge (ESD). Dordan manufactures custom thermoformed packaging using anti-static, static-dissipative, and conductive materials to accommodate different protection requirements.

Anti-static materials help reduce charge generation, while static-dissipative and conductive materials provide different electrical resistance characteristics. Material selection depends on component sensitivity, handling conditions, and customer specifications.

Untitled (1200 x 630 px)-2
ESD dunnage tray

Integrated electronics packaging design & thermoforming

Dordan integrates package design, CNC-machined tooling, thermoforming, and quality control to support custom electronics packaging programs from development through production.

Our engineering team uses Siemens NX to develop detailed packaging designs and evaluate material selection, forming characteristics, dimensional requirements, and manufacturability. Both prototype and production aluminum tooling are CNC-machined in-house using NX CAM. Prototype tooling allows customers to evaluate sample parts and refine designs before production tooling is finalized.

Once approved, packaging moves into production using Dordan's in-house thermoforming equipment and established manufacturing processes. Production is supported by ISO 9001:2015 and ISO 13485:2016-certified quality management systems, with dimensional inspection, first article inspection, and additional validation services available according to project requirements.

Let's talk about your electronics tray or packaging project

Tell us about your application, ESD requirements, and handling needs. Dordan's team will review your inquiry and follow up the same business day, even if your specifications aren't finalized.

Contact Us Call (815) 334-0087