Dordan Manufacturing designs and manufactures high-quality thermoformed consumer packaging to help brands protect and showcase their products on the retail shelf. From plastic clamshells to insert trays and blisters, our solutions are engineered for visibility, security, and cost-efficiency.
With over 62 years of experience, Dordan is a trusted retail packaging supplier offering in-house thermoform design, tooling, thermoforming, and cleanroom manufacturing under ISO-certified quality systems.
Thermoformed retail packaging is a manufacturing process that transforms flat plastic sheets into custom-molded packaging solutions using heat, vacuum, and pressure. This technique produces durable, lightweight, and visually appealing packaging formats such as clamshells, blisters, insert trays, and point-of-purchase (POP) displays, all designed to enhance product visibility and protection on retail shelves
Enhanced Product Visibility: Clear thermoformed plastics allow consumers to view products directly, building trust and aiding purchasing decisions.
Custom Fit & Protection: Tailored molds ensure each product is securely housed, minimizing movement and potential damage during transit and display.
Cost-Effective Production: Thermoforming offers a balance between high-quality presentation and economical manufacturing, especially beneficial for large production runs.
Versatile Display Options: Suitable for various retail display methods, including hanging, shelving, or pegboard arrangements.
Clamshell Packaging: Hinged containers that encase products completely, offering tamper resistance and clear visibility—ideal for electronics, tools, and accessories.
Blister Packs: Formed cavities sealed with backing materials, commonly used for pharmaceuticals, toys, and small consumer goods.
Insert Trays: Custom-fitted trays that organize and protect items within outer packaging, perfect for cosmetics, electronics, and gift sets.
Trapped Blisters: Combining thermoformed blisters with printed paperboard for added security and branding opportunities.
POP Display Trays: Designed for point-of-purchase displays, these trays showcase products effectively while maintaining organization.
At Dordan Manufacturing, we offer a fully integrated approach to custom retail packaging—from concept to production—under one roof. Our in-house capabilities streamline development, reduce lead times, and ensure the highest level of quality control throughout every stage of the process.
Custom Package Design: Our experienced design team works directly with you to create packaging that enhances shelf appeal, protects your product, and supports your brand. Using advanced 3D modeling and prototyping, we bring your vision to life quickly and accurately.
Tooling Fabrication: All production tooling is built on-site in our dedicated machine shop. This allows for tighter tolerances, faster iteration, and greater control over tooling quality and performance.
Thermoforming Manufacturing: We thermoform your packaging in our ISO-certified facility using high-performance materials tailored to your product requirements and retail display strategy.
Faster Turnaround: No delays from third-party vendors—everything is done at Dordan.
Cost Efficiency: Integrated operations reduce overhead and eliminate unnecessary markups.
Design-to-Production Alignment: Our engineers and tooling experts collaborate from day one, ensuring that what’s designed can be efficiently and precisely manufactured.
At Dordan, quality is built into every step of our thermoforming process. Our ISO 9001:2015 and ISO 13485:2016 certified Quality Management System ensures consistent performance, precise tolerances, and reliable packaging every time.
We Conduct:
In-process and final inspections
Material and dimensional verification
Tooling and production validation
With over 62 years of thermoforming expertise, we deliver consumer packaging solutions that meet the highest standards for durability, fit, and finish—ready for retail.
Dordan Manufacturing is a leading designer and manufacturer of custom thermoformed packaging for consumer products, offering secure, visually appealing solutions that protect and promote your product at point of sale. From high-visibility clamshells to branded blisters and inserts, our packaging is engineered to enhance shelf appeal, improve user experience, and deliver value across the supply chain.
Custom Clamshells, Blisters, Trays & Inserts
In-House Design, Tooling & Thermoforming
Sustainable Packaging Options
High-Quality Thermoforming for Every Run Size
4th-Generation, Family-Owned, Made in the USA
Request a Quote for Retail Packaging
Looking to elevate your product presentation at retail? Request a Quote or Contact Us today to get started with your custom thermoformed retail packaging project.