Thermoformed industrial packaging

Custom thermoformed dunnage, assembly, and shipping trays engineered for industrial component protection, manufacturing, material handling, and distribution

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industrial packaging applications

Thermoformed solutions for industrial manufacturing

Industrial manufacturers rely on thermoformed packaging to support production, material handling, inventory management, and distribution. Applications range from reusable dunnage and work-in-process trays to assembly fixtures and custom-formed plastic components.

Industrial thermoformed packaging is developed around specific manufacturing environments and operational requirements. Trays may be designed to fit existing totes and containers, accommodate robotic handling equipment, separate components between production stages, or organize multiple parts for assembly.

Material selection and packaging design are tailored to the demands of each application, including durability, repeated handling, load requirements, and compatibility with existing production systems. Additional considerations may include stacking, nesting, and efficient use of storage and transportation space.

Dordan works with industrial manufacturers to develop custom thermoformed packaging and components, with design, tooling, and production managed in-house.

Automotive Packaging

Custom dunnage trays and handling trays for automotive parts, production programs, shipping, and returnable packaging.

Electronics Packaging

Conductive and ESD-safe thermoformed trays for electronic components, assemblies, and sensitive parts handling.

Industrial Packaging

Custom thermoformed dunnage, assembly, and work-in-process trays for industrial component handling, storage, and manufacturing.

Industrial Components

Custom-formed plastic parts for industrial equipment, manufacturing, and assembly applications.

design & manufacturing

Integrated design, tooling, and thermoforming

Dordan supports industrial packaging programs from initial development through production, integrating engineering, in-house tooling, thermoforming, and ISO-certified quality management. This coordinated approach helps streamline development, address manufacturing challenges, and maintain consistency throughout production.

Our engineering team evaluates application requirements, material performance, manufacturing processes, and equipment compatibility to develop practical, production-ready solutions. Both prototype and production tooling are CNC-machined in-house, allowing design refinements and tooling adjustments to be managed directly with our manufacturing team.

Siemens NX package and tooling design
In-house CNC machining of prototype and production tooling
Custom thermoforming and production
ISO 9001:2015-certified quality management

Let's talk about your industrial tray project