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Medical device trays & blister packaging

Thermoformed trays and blister packaging for medical device applications

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Medical device trays
Medical device tray

Package designs developed for protection, sealing, and clinical use

Medical trays and blisters are developed around device fit, handling requirements, sealing methods, and manufacturing considerations. Packaging designs are evaluated early to support product protection, sterile barrier packaging, and clinical usability throughout distribution and point-of-use environments.

  • Custom cavities developed for device fit and retention
  • Designed for Tyvek®, foil, and medical lidstock sealing systems
  • Compatible with EtO and gamma sterilization processes
  • Manufactured in an ISO Class 8 cleanroom
  • Produced under ISO 13485:2016 quality systems

Medical device tray applications

How thermoformed trays support medical device packaging

Thermoformed trays are used across a wide range of medical device packaging applications, from procedural kits to sterile single-use devices and precision component packaging. 

Sterile medical device tray

Sterile-Barrier Compatibility

Thermoformed trays are engineered for compatibility with Tyvek® and medical lidstock materials, supporting sealing consistency, sterile barrier integrity, and validated packaging system performance

Thermoformed tray for syringes

Single-Use Device Trays

Single-use device trays are designed to protect and present disposable medical devices throughout sterilization, distribution, and point-of-use handling while maintaining device orientation and packaging integrity

Thermoformed trays for medical procedures

Device Retention

Custom thermoformed cavities secure devices in place to minimize movement, protect critical features, and maintain repeatable positioning throughout handling, shipping, and use

Engineering, tooling, and manufacturing

From package design through production

Medical packaging programs move from design through production within a single manufacturing environment. In-house engineering, CNC machining, thermoforming, and quality systems support consistency throughout development, validation, and production.

Medical device tray engineering drawing

Packaging Design & Engineering

Medical packaging concepts are developed in Siemens NX with consideration for manufacturability, sealing methods, assembly requirements, and production efficiency

CNC for producing medical packaging thermoform tooling

Tooling Development

Prototype and production tooling is designed and CNC-machined in-house to maintain dimensional accuracy, cavity consistency, and repeatable forming performance

Cleanroom manufacturing of medical packaging

Cleanroom & Quality Control

ISO Class 8 cleanroom manufacturing supports medical packaging programs requiring controlled production environments. All programs are supported by ISO 13485:2016-certified quality systems

Custom medical trays and blisters for your device

Dordan designs and manufactures thermoformed medical packaging with in-house engineering, tooling, cleanroom manufacturing, and ISO 13485 quality systems