Custom thermoformed packaging manufacturer

Dordan manufactures custom trays, blisters, clamshells, and other thermoformed packaging for a wide range of applications. Each package is designed around the product it holds and the demands of its intended use.

Dordan houses a 3,200-square-foot hard-wall ISO Class 8 cleanroom for the manufacture of medical device trays, blisters, surgical and procedural kits, and other medical packaging. 

The controlled environment maintains specified temperature, humidity, and airborne particulate conditions, with documented procedures supporting contamination prevention and bioburden control. Production is supported by Dordan's ISO 13485:2016-certified quality management system, with inspection and validation activities established according to project requirements.

Dordan designs custom thermoformed packaging in Siemens NX using risk-based engineering and design for manufacturing principles. Designs are developed around product geometry, material requirements, package performance, manufacturability, and application-specific requirements.

Engineering and tooling are developed together to support material distribution, dimensional requirements, and consistent thermoforming. Prototype and production aluminum tooling is CNC-machined in-house using NX CAM, allowing designs to be evaluated and refined before moving into production.