Custom thermoformed packaging manufacturer since 1962

Supporting medical, electronics, automotive, and industrial manufacturers with custom-engineered trays and packaging, from design through production

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Medical

Thermoformed trays, blisters, and kits, produced in an ISO Class 8 cleanroom under ISO 13485:2016 certified quality systems

Electronics, Automotive & Industrial

Thermoformed trays and dunnage for electronics protection, automotive assembly, and general industrial handling applications

Consumer & Retail

Retail clamshells, blisters, and insert trays designed to protect, showcase, and organize consumer products

capabilities

Thermoforming

Custom plastic thermoforming across a diverse range of materials, gauges, and applications

Dordan operates 14 thermoforming machines supporting custom packaging production for a wide range of uses. Robotic automation facilitates efficient, repeatable manufacturing, while ISO 9001:2015 and ISO 13485:2016 certified quality management systems provide documented inspection, process control, and traceability.

capabilities

Cleanroom manufacturing

ISO Class 8 cleanroom thermoforming for medical packaging

Dordan operates a 3,200-square-foot hard-wall ISO Class 8 cleanroom for manufacturing medical device trays, blisters, surgical and procedural kit packaging, and other medical packaging.

The controlled environment maintains specified temperature, humidity, and airborne particulate conditions, with documented procedures for contamination prevention and bioburden control. Inspection and validation activities are performed under Dordan's ISO 13485:2016-certified quality management system according to project requirements.

capabilities

Engineering & tooling

In-house package design, prototyping, and thermoform tooling

Dordan designs custom thermoformed packaging in Siemens NX using risk-based engineering and design for manufacturing principles. Designs account for product geometry, material requirements, package performance, and manufacturability.

Engineering and tooling are developed together to optimize material distribution, dimensional accuracy, and consistent thermoforming. Prototype and production aluminum molds are CNC-machined in-house using NX CAM, allowing designs to be evaluated and refined before production.