Custom thermoformed packaging manufacturer
Fourth-generation, family-owned manufacturer since 1962. In-house engineering, tooling, thermoforming, and cleanroom manufacturing for custom plastic packaging
Thermoforming
Cleanroom Manufacturing
Engineering & Tooling
Industries we serve
Custom thermoformed packaging across industries
Dordan designs and manufactures custom thermoformed packaging for medical, automotive, electronics, industrial, and consumer applications.
Medical
Thermoformed trays, blisters, and kits, produced in an ISO Class 8 cleanroom under ISO 13485:2016 certified quality systems
Industrial
Thermoformed dunnage and assembly trays for electronics, automotive, and general industrial handling applications
Consumer & Retail
Retail clamshells, blisters, and insert trays designed to protect, showcase, and organize consumer products
Thermoforming
Custom plastic thermoforming across a diverse range of materials, gauges, and applications
Cleanroom manufacturing
ISO Class 8 cleanroom thermoforming for medical packaging
Dordan houses a 3,200-square-foot hard-wall ISO Class 8 cleanroom for the manufacture of medical device trays, blisters, surgical and procedural kits, and other thermoformed medical packaging.
The controlled environment maintains specified temperature, humidity, and airborne particulate conditions, with documented procedures supporting contamination prevention and bioburden control. Production is supported by Dordan's ISO 13485:2016-certified quality management system, with inspection and validation activities established according to project requirements.
Engineering & tooling
In-house package design, prototyping, and thermoform tooling
Dordan designs custom thermoformed packaging in Siemens NX using risk-based engineering and design for manufacturing principles. Designs are developed around product geometry, material requirements, package performance, manufacturability, and application-specific requirements.
Engineering and tooling are developed together to support material distribution, dimensional requirements, and consistent thermoforming. Prototype and production aluminum tooling is CNC-machined in-house using NX CAM, allowing designs to be evaluated and refined before moving into production.
Why choose Dordan
Experience, capabilities & quality under one roof
Since 1962, Dordan has combined in-house engineering, tooling, and thermoforming with certified quality management systems. As a fourth-generation, family-owned manufacturer, we provide continuity and direct oversight from initial development through production.
Start your custom thermoformed packaging project
Connect with Dordan to discuss your packaging requirements, production needs, and next steps